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TSA Rules for EDC Gear: What You Need to Know for Hassle-Free Travel

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For EDC enthusiasts, navigating airport security can be a stressful experience. Whether it’s your trusty multitool or a compact flashlight, certain everyday carry (EDC) items may raise eyebrows at the security checkpoint. The Transportation Security Administration (TSA) has specific rules regarding what can and cannot be taken through airport security. Failing to comply could lead to your valuable gear being confiscated.

In this article, we will break down the TSA rules that impact your EDC setup and how to travel light without sacrificing functionality.


Leatherman Style PS

1. Knives Are Prohibited in Carry-On Bags

One of the most important TSA rules for EDC gear is the ban on knives in carry-on luggage. This includes folding knives, fixed blades, and even multitools with blades. If you’re carrying your favorite pocket knife or multitool with a blade, you must pack it in your checked luggage. You risk it having to “donate” it at the checkpoint, or stepping out of line to return your kinfe to your vehicle.

TSA-Friendly Alternative: Choose a bladeless multitool like the Leatherman Style PS, which offers pliers, scissors, even a bottle opener without violating TSA rules.


Gerber Shard

2. Tools Have Size and Function Restrictions

The TSA allows certain tools in carry-on bags as long as they meet specific size requirements. For instance, tools under 7 inches in length are permitted, but sharp or bladed tools are prohibited. This means pliers, screwdrivers, and wrenches are allowed as long as they’re within the size limit. Multitools with blades or cutting edges are not allowed.

TSA-Friendly Option: For a compact, blade-free multitool we recommend the Gerber Shard , which Gerber specifically designed for air travel.


Fisher Space pen

3. Tactical Pens: A Gray Area

Tactical pens, designed for self-defense, are a popular EDC item. But tactical pens exist in a gray area when it comes to TSA rules. Behind knives, tactical pens have become the 2nd most abandoned piece of EDC gear at TSA checkpoints. The TSA allows regular pens, a tactical pen with a hardened tip designed for breaking glass or as a weapon could be flagged by security. If a TSA agent perceives the pen as a threat, they may confiscate it.

Recommendation: In order to abide by the TSA rules for EDC gear, stick to discreet, non-tactical pens like the Fisher Space Pen Bullet, which is durable, compact, and unlikely to draw unwanted attention from security personnel.


Olight i3E EOS

4. Flashlights Are Allowed with Some Battery Restrictions

Flashlights are typically allowed in carry-on luggage, but there are a few things to keep in mind. Most small, non-tactical flashlights are TSA-compliant, but the size and battery type matter. Flashlights that use lithium-ion batteries are allowed, but spare lithium batteries must be carried in your carry-on—not checked luggage—to reduce the fire hazard.

TSA-Friendly Flashlight: The Olight i3E EOS is a compact, keychain-sized flashlight that provides powerful illumination and complies with TSA guidelines.


5. Liquids Rule Affects EDC Gadgets with Liquids

The TSA’s 3-1-1 rule limits the amount of liquids you can carry in your hand luggage. Any liquid, gel, or aerosol must be in containers of 3.4 ounces (100 milliliters) or less, and all containers must fit into a single quart-sized bag. This rule applies to certain EDC items like liquid-filled lighters or flammable sprays, so it’s important to double-check before packing.

Important Tip: Avoid carrying any liquid or gel-based self-defense sprays, as they typically exceed the 3.4-ounce limit and may be confiscated.


Matte Orange Zippo

6. Lighters and Matches Have Special Rules

While lighters and matches are generally permitted, there are restrictions. You’re allowed to carry one disposable lighter or a Zippo lighter in your carry-on. However, torch lighters, which produce a high, focused flame, are not allowed in carry-ons. Strike-anywhere matches are completely prohibited, but a single book of safety matches is allowed.

TSA-Friendly Choice: Consider a BIC disposable lighter or a traditional Zippo lighter for air travel, but leave torch lighters at home.


Anker PC SLim 10k

7. Portable Power Banks Must Be Packed in Carry-On Bags

If your EDC kit includes a portable power bank, be aware of TSA rules regarding lithium-ion batteries. Power banks must be packed in carry-on luggage only, as lithium batteries are not allowed in checked bags due to the risk of fire. Additionally, make sure the power bank’s capacity is below 100Wh (watt-hours) to meet airline requirements.

Top Pick: The Anker PowerCore Slim 10000 is a great TSA-compliant option for keeping your devices charged during travel.


Ekster Parliament Wallet

8. RFID-Blocking Wallets Are Security-Approved

While there’s no TSA rule specifically for RFID-blocking wallets, these wallets are designed to protect your personal information from digital theft during travel. They’re a great addition to any EDC kit, providing an extra layer of security without affecting your ability to get through security checkpoints.

TSA-Friendly Wallet: The Ekster Parliament Wallet offers RFID protection in a slim, stylish design, making it perfect for travel.


Final Thoughts: Traveling Light Without Losing Functionality

Navigating TSA rules doesn’t mean you have to leave your EDC essentials behind. With the right tools, you can stay prepared for your travels without running into trouble at security checkpoints. Focus on TSA-friendly tools like bladeless multitools, compact flashlights, and travel wallets to ensure your EDC kit is both functional and compliant.

At Blueprint EDC, we’re here to help you build an EDC setup that follows TSA rules for EDC gear. With the right gear, you can breeze through airport security and keep your essentials close at hand.


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